Customized Anaerobic Digester With Super Corrosion Resistance and Long Service Life

Customized Anaerobic Digester With Super Corrosion Resistance and Long Service Life

At Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel), we specialize in providing highly durable and customized anaerobic digester solutions designed to optimize organic waste management and biogas production. Our Glass Lined Steel (GLS) anaerobic digesters are engineered to deliver exceptional performance in various applications, from municipal wastewater treatment to industrial biogas plants. With an emphasis on superior corrosion resistance and a long service life, our anaerobic digesters are the ideal choice for those looking to enhance the efficiency and sustainability of their wastewater treatment systems.

What is a Customized Anaerobic Digester?

An anaerobic digester is a specialized tank used for the biological treatment of organic waste through the action of microorganisms that thrive in environments without oxygen. This process breaks down organic material into biogas, which can be used as a renewable energy source, and digestate, which can be used as fertilizer. The customization of anaerobic digesters refers to the ability to tailor the design, size, and functionality of the tank to suit the specific needs of each project, ensuring optimal performance based on the type and volume of waste being processed.

At Center Enamel, we focus on manufacturing Glass Lined Steel anaerobic digesters that offer superior durability and resilience against the harsh environments typical of anaerobic digestion. Our tanks are specifically engineered to handle the corrosive substances and fluctuating temperatures involved in the process.

As a leading storage tank manufacturer worldwide. Center Enamel can provide Glass-Fused-to-Steel (GFS) tanks, fusion bonded epoxy tanks, stainless steel tanks, galvanized steel tanks and aluminum geodesic dome roofs, Wastewater and Biogas Project Equipments for global customers.

WasteWater Treatment Project Equipment Supply

Key Features and Benefits of Center Enamel’s Customized Anaerobic Digesters

1. Super Corrosion Resistance

One of the most critical factors for the long-term performance of anaerobic digesters is their resistance to corrosion. In anaerobic environments, the presence of hydrogen sulfide, methane, and sulfuric acid can quickly corrode tanks made from conventional materials, leading to costly repairs and replacements.

Our Glass Lined Steel (GLS) anaerobic digesters offer superior corrosion resistance by fusing a vitreous enamel layer to the surface of steel. This creates a smooth, non-porous surface that protects the tank from corrosion and wear, ensuring long-term stability even under the most challenging conditions.

The glass enamel coating is highly resistant to chemical attack, making it ideal for anaerobic digestion processes where aggressive substances are present. As a result, our tanks maintain their structural integrity for over 30 years, significantly reducing the need for repairs and maintenance.

2. Long Service Life

Our Glass Lined Steel anaerobic digesters are designed to provide a long service life of up to 30 years, making them an economical and sustainable investment for both small-scale and large-scale sewage treatment and biogas production projects.

The long lifespan is due to the tank’s corrosion-resistant properties and durable construction. Whether used for treating municipal wastewater, industrial effluents, or organic waste in biogas plants, our digesters are built to withstand continuous operation, reducing the need for costly replacements and downtime.

3. Customizable Capacity and Design

Every wastewater treatment project is unique, which is why Center Enamel offers customized anaerobic digesters tailored to your specific needs. Our tanks can be designed to accommodate varying capacities, ranging from small systems for local facilities to large-scale digesters for industrial applications.

The modular design of our tanks allows for easy expansion and adaptability, so your system can grow as your treatment needs evolve. Additionally, the modular approach ensures faster installation, reduced downtime, and greater flexibility in meeting project specifications.

4. Efficient Biogas Production

At the heart of every anaerobic digestion process is the production of biogas, a valuable renewable energy source. Our Glass Lined Steel anaerobic digesters are engineered to optimize the biogas production process, ensuring that organic waste is efficiently broken down and converted into methane.

By using our customized digesters, you can achieve higher biogas yields and improve the energy efficiency of your treatment plant. This not only reduces the operational costs of running the plant but also helps meet sustainability goals by producing green energy.

5. Smooth and Hygienic Surface

The glass enamel coating on our anaerobic digesters provides a smooth, non-porous surface that prevents the buildup of organic matter, sludge, and bacteria, keeping the tank hygienic and easy to clean. This minimizes the risk of microbial contamination and ensures that the anaerobic digestion process runs efficiently.

The smooth surface also reduces the potential for sludge accumulation, ensuring the tank remains free from obstruction and is able to operate at its full capacity without delays caused by cleaning or maintenance.

6. Fast and Easy Installation

Our Glass Lined Steel anaerobic digesters feature a bolted design, which allows for quick and easy installation. The tank components are pre-manufactured in our advanced production facility and shipped to the site for efficient assembly.

This fast installation process minimizes construction time, reduces costs, and helps your wastewater treatment plant or biogas facility become operational much faster.

7. Compliance with Global Standards

Center Enamel's anaerobic digesters are built to meet the highest industry standards for wastewater treatment and biogas production. Our tanks are compliant with key international regulations and standards, including:

AWWA D103 for bolted steel tanks

ISO 28765 for effluent and wastewater storage

NSF/ANSI 61 for drinking water and biogas applications

ISO 9001 for quality management systems

ISO 45001 for worker safety

This ensures that our tanks are suitable for use in sewage treatment and biogas production projects worldwide, giving you peace of mind that you’re investing in a product that meets global standards for quality and safety.

Applications of Customized Anaerobic Digesters

Our Glass Lined Steel anaerobic digesters are ideal for a wide range of applications, including:

Municipal Wastewater Treatment: For large-scale treatment of sewage and organic waste, producing biogas while reducing environmental impact.

Industrial Wastewater Treatment: For industries such as food processing, chemical manufacturing, and pharmaceuticals that generate organic wastewater requiring anaerobic treatment.

Biogas Production: For generating renewable energy from organic waste, contributing to green energy production and sustainability.

Sludge Storage and Treatment: For storing and treating sewage sludge before disposal or further treatment.

Why Choose Center Enamel’s Customized Anaerobic Digesters?

Superb Corrosion Resistance: The vitreous glass enamel coating offers exceptional protection against corrosion, ensuring the tank's longevity and reliability.

Long Service Life: Our tanks are built to last over 30 years, minimizing maintenance and replacement costs.

Customizable Design: Tanks can be tailored to meet your specific project needs, whether small-scale or large-scale.

Efficient Biogas Production: Our digesters optimize the anaerobic digestion process, leading to higher biogas yields and improved energy efficiency.

Fast Installation: Bolted design allows for quick installation, reducing downtime and construction time.

Global Compliance: Our tanks meet international standards, ensuring safety, quality, and reliability.

For a customized anaerobic digester solution that offers superior corrosion resistance, long service life, and efficient biogas production, look no further than Glass Lined Steel anaerobic digesters from Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel). Our tanks are the perfect choice for sustainable sewage treatment, industrial wastewater management, and renewable energy production.

Contact Center Enamel today to learn more about our customized anaerobic digesters and discover how we can help you optimize your wastewater treatment processes while contributing to environmental sustainability.