Center Enamel provides Fusion Bonded Epoxy Tanks for Mesophilic Farm Digester

2024-05-20

Center Enamel provides Fusion Bonded Epoxy Tanks for Mesophilic Farm Digester

 

 

In the realm of sustainable agriculture, mesophilic digesters have become a pivotal technology for converting organic farm waste into valuable biogas. To ensure optimal performance and longevity of these systems, the choice of storage tanks is crucial. Center Enamel, a leading manufacturer of bolted steel tanks, offers Fusion Bonded Epoxy (FBE) tanks specifically designed for mesophilic farm digesters. These tanks provide exceptional durability, resistance to harsh environments, and ease of maintenance, making them the ideal choice for modern agricultural applications.

 

Center Enamel’s Fusion Bonded Epoxy tanks are the epitome of reliability and efficiency for mesophilic farm digesters. Their superior corrosion resistance, durability, and ease of maintenance make them an ideal choice for modern agricultural biogas production. Center Enamel’s commitment to providing customized solutions and adhering to international standards ensures that each tank meets the unique needs of the farm, enhancing the overall effectiveness of the digestion process. As a leader in the industry, Center Enamel continues to set the benchmark for excellence, delivering top-tier storage solutions to agricultural clients around the globe.

 

With over 30 years of experience in tank research, production, and construction, Zhengzhong Technology, in collaboration with the leading global paint and coating manufacturer AkzoNobel, has jointly developed Fusion Bonded Epoxy (FBE) coating technology. Epoxy coating is an advanced anti-corrosion coating known for its exceptional corrosion resistance and adhesion properties. Moreover, the epoxy coating technology employs special construction techniques such as electrostatic spraying, enhancing coating uniformity and adhesion, thereby significantly extending the tank's lifespan.

 

Tanks coated with epoxy coating technology not only boast advanced technology and cost-effectiveness but also offer convenient and swift installation. Their quality meets the requirements of standards such as AWWA D103-09 and ISO 9227/ASTM B117, garnering immediate recognition from customers upon introduction.

 

Epoxy Coated Steel Tanks Specifications

Application Test Standard Result
Coating Color Standard RAL 5015 sky blue Other colors are available
Dry Film Thickness Average Dry Thickness 5~10 miles /125 ~250 microns(internal)
5~10 miles /125 ~250 microns(epoxy primer+ topcoat)
Holiday Test ≥1100V (all panels) Zero-discontinuity at test voltage
Hot water immersion 90 days, 70° AWWA C550-05 Meets/exceeds standard
Corrosion Resistance Salt Spray ISO 9227/ASTM B117 Pass
Impact Resistance ASTM D2794 Pass 160 in-ibs direct & reverse impact
PH Range 3~12  
Abrasion Resistance Adhesion ASTM D3359 Adhesion ASTM D3359
Hardness ISO15184 / ASTM D3363 2H
Chemical Immersion test 50% NaOH, 50% H2S04 Meets/exceeds industry standard
UV Resistance outdoor exposure testing 5 years
Color Stability outdoor exposure testing 5 years

 

Advantages of Fusion Bonded Epoxy Tanks

Superior Corrosion Resistance

Fusion Bonded Epoxy tanks are renowned for their excellent corrosion resistance. In mesophilic digesters, tanks are exposed to organic acids and biogas, which can be highly corrosive. The FBE coating creates a strong barrier against these elements, ensuring the structural integrity and longevity of the tanks. This resistance to corrosion reduces the need for frequent maintenance and repairs, translating to cost savings for farmers.

 

Enhanced Durability and Longevity

The FBE coating is applied through a high-temperature process, resulting in a tough, durable surface that can withstand physical and chemical stresses. This makes Fusion Bonded Epoxy tanks highly durable, ensuring they can endure the rigorous conditions of mesophilic digestion processes. The long-lasting nature of these tanks makes them a reliable investment for farmers looking to optimize their biogas production.

 

Easy Installation and Maintenance

Center Enamel’s Fusion Bonded Epoxy tanks are designed for easy installation, which is a significant advantage for farm operations. The modular design of bolted steel tanks allows for quick assembly on-site, minimizing downtime and disruption. Additionally, the smooth interior surface of the FBE coating prevents build-up of organic materials, making the tanks easier to clean and maintain. This ease of maintenance helps maintain the efficiency and hygiene of the mesophilic digestion process.

 

Center Enamel’s Expertise in Mesophilic Farm Digesters

Customized Solutions

Center Enamel understands that each farm has unique requirements for its mesophilic digester. Therefore, they offer customized FBE tanks tailored to specific needs, including size, capacity, and design features. By working closely with farmers, Center Enamel ensures that each tank meets the precise requirements of the digestion process, enhancing overall efficiency and productivity.

 

Proven Track Record

With a history of successful projects in over 90 countries, Center Enamel has established itself as a trusted partner in the biogas industry. Their Fusion Bonded Epoxy tanks have been implemented in numerous mesophilic digester projects, consistently delivering exceptional performance and reliability. This extensive experience and proven success make Center Enamel a preferred choice for farmers worldwide.

 

Compliance with International Standards

Center Enamel is committed to quality and adheres to the highest international standards. Their FBE tanks are manufactured in compliance with ISO 9001, NSF/ANSI 61, and other relevant certifications, ensuring that farmers receive products that meet stringent quality and safety requirements. This dedication to quality ensures that Center Enamel’s tanks provide reliable and safe storage solutions for mesophilic digesters.

 

Global Recognition and Partnerships

 

With a global footprint spanning over 90 countries, Center Enamel's storage tanks have earned widespread recognition and acclaim. Partnerships with industry giants such as Paques, Veolia, Coca-Cola, PetroChina, and Sinopec underscore the company's stature as a trusted provider of storage solutions worldwide.

 

Shijiazhuang Zhengzhong Technology Co., Ltd combines the excellent performance of different storage tanks to provide customers with solutions composed of diversified equipment combinations, flexibly meeting both customer needs and application requirements. Throughout the project construction process, Shijiazhuang Zhengzhong Technology Co., Ltd's teams collaborate closely, actively coordinate, and attach importance to every aspect, ensuring each step is meticulously monitored to ensure the smooth completion of the project.

 

From being a leader in the Asian glass-fused-to-steel tank industry to becoming a diversified equipment manufacturer in China's environmental protection sector Shijiazhuang Zhengzhong Technology Co., Ltd continuously iterates and upgrades its equipment development using key core technologies, driving sustained high-quality development of the company's business under new circumstances. Leveraging its existing brand advantage, technological expertise, and team strength, the company will continue to focus on cutting-edge industry technology, adhere to a diversified development strategy, and promote its environmental business to new heights, while jointly creating a beautiful ecological landscape.

 

https://www.cectank.com/epoxy-coated-steel-tanks/

 

Shijiazhuang Zhengzhong Technology Co., Ltd
sales@cectank.com
86-20-34061629
Fuli Commercial Center room 301#, Xingang West Rd.11#, Haizhu area, Guangzhou, Guangdong province, China.
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